So with a little bit of fabric stiffener and a little bit of love, my kids now have some new dress ups...
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The crowns were made by stiffening the trim using Fabric Stiffener (thanks to Cam for her advice with getting this right). I used two rows of boning in the headbands and then covered them in the same fabric I used for the cape. To allow the crowns to fit on growing heads and make them easier to put on and off, there is a piece of elastic sewn into the back. I figured if you're going to wear a crown then you need a cape so I got an idea on how to make the cape from here. The outer fabric is upholstery fabric and the lining is satin. The cape does up with a snap so I can add another as the kids grow, and it will come apart easily and not choke them should an accident occur while playing. Which is important I think!